Sulfonated melamine formaldehyde resin (SMF), usually referred to as melamine based superplasticizer or SMF superplasticizer, is also one of the most important concrete admixtures. It is white powder in appearance, easily soluble in water, non-toxic, non-irritating, non-flammable, high water reduction rate and low chloride ion content. As an anionic high efficiency water reducer, melamine superplasticizer has a strong adsorption and dispersion effect on cement, so SMF is also one of the concrete water reducing agents with better comprehensive indicators.
Sulfonated melamine formaldehyde (SMF) superplasticizer is an anionic surfactant. It is a polymer compound synthesized through a series of complex chemical reactions using raw materials such as melamine, formaldehyde and sulfonating agent. As a type of high-performance water reducing admixture, SMF is widely used in various concrete projects, such as high-rise buildings, bridges, tunnels, water conservancy projects, etc. It can improve the strength, durability and working performance of concrete and meet the special requirements of different projects for concrete.
Items | Specification |
Visual Appearance | White Powder |
Sodium sulfate content (%) ≤ | 3.0~4.0 |
Water reduction rate (%) | 20-30 |
Chloride Content (%) | 0.3~0.4 |
pH Value | 7~9 |
Moisture(%) < | 4 |
Cement Paste Flow, (mm) ≥ | 220 |
Solubility | Completely soluble |
How to improve the performance of concrete
- Improve mobility. SMF superplasticizer can significantly increase the slump of concrete and make the concrete have good fluidity. This is very beneficial for construction operations such as transporting, pumping and pouring concrete. For example, in the concrete pumping construction of high-rise buildings, the use of sulfonated melamine formaldehyde superplasticizer can ensure that the concrete reaches the high construction site smoothly through the pumping pipeline.
- Reduce slump loss. Compared with some traditional water reducing agents, sulfonated melamine formaldehyde can effectively reduce the loss of concrete slump within a certain period of time. This means that the concrete can still maintain good working performance and ensure construction quality during a long period of transportation and waiting for pouring.
- Increase intensity. By reducing the water consumption in concrete and lowering the water-cement ratio, the cement can be better hydrated, thereby improving the mechanical properties such as compressive strength and flexural strength of concrete. Both the early strength and late strength of concrete can be significantly improved. For example, in the production of precast concrete components, the use of this water-reducing agent can speed up the demoulding time of the components, improve production efficiency, and at the same time ensure the high strength of the components.
- Enhanced durability. A lower water-cement ratio makes the concrete structure more dense and can effectively resist the erosion of external environmental factors such as moisture, chemicals, and freeze-thaw cycles, thus improving the durability of concrete. This is of great significance for some concrete structures exposed to harsh environments, such as bridges, docks, etc.
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Used As Concrete Admixture
- Main Advantages
- Usage
1. Highly efficient water reducing admixture. SMF sulphonated melamine formaldehyde is a concrete water water with excellent performance. It can be adsorbed on the surface of cement particles and disperse the cement particles through electrostatic repulsion and steric hindrance effect, thereby significantly reducing the amount of mixing water without changing the slump of concrete. For example, when formulating high-performance concrete, using SMF superplasticizer can reduce the water-cement ratio to about 0.3 – 0.4, greatly improving the strength and durability of concrete. At the same time, SMF superplasticizer can also effectively improve the working properties of concrete, such as fluidity, cohesion and water retention, which is very beneficial for construction operations such as concrete pumping, pouring and vibration. It is widely used in large concrete projects such as high-rise buildings, bridges, and tunnels.
2. Enhancers. In addition to its water-reducing effect, SMF superplasticizer promotes the hydration reaction of cement. Because it disperses cement particles more evenly, increases the contact area between cement and water, accelerates the hydration process, and thereby improves the early and later strength of concrete. For precast concrete components, such as precast beams, precast columns, etc., using SMF can shorten the steam curing time or demoulding time of the components, improve the turnover efficiency of the molds, and ensure that the strength of the components meets the design requirements.
- High water reduction rate. SMF superplasticizer can significantly reduce the water consumption for concrete mixing. The water-reducing rate is usually greater than 25%. Under the same water-cement ratio, it can significantly increase the slump of concrete and effectively improve the working performance of concrete.
- Good early strength effect. Melamine superplasticizer can accelerate the hydration reaction of cement, improve the early strength of concrete, and make the concrete reach a higher strength value in a shorter time. It is especially suitable for concrete projects with high early strength requirements, such as prefabricated component production, winter construction, etc. It can speed up the construction progress and improve the turnover rate of formwork.
- Significant enhancement. Through good dispersion, the cement particles are fully hydrated, thereby improving the long-term strength of concrete. High-strength concrete and high-performance concrete can be formulated to meet the needs of high-rise buildings, bridges, tunnels and other projects that require high concrete strength and durability.
- Good slump retention. Compared with some traditional water-reducing agents, such as naphthalene-based water-reducing agents, the slump loss of SMF superplasticizer over time is relatively small, and it can maintain the slump of concrete for a long time, making the concrete more stable during transportation and transportation. It has good fluidity and stability during pouring and vibration, which is beneficial to ensuring the construction quality of concrete.
- Strong adaptability. It has strong adaptability to different varieties and different strength levels of cement. It can effectively improve concrete workability problems caused by fluctuations in cement quality or poor aggregate quality, improve the stability of concrete, and can be widely used in various applications. in cement-based materials.
- Low bleed air volume. The amount of air introduced into the concrete is small, which generally does not have an adverse effect on the strength and durability of the concrete. It can ensure the compactness and impermeability of the concrete and is suitable for projects that require low air content in concrete.
- Good compatibility with other admixtures. It can be used in combination with other admixtures such as retarder, air-entraining agent, early strength agent, etc. By adjusting the compound proportion, it can meet the diverse requirements for concrete performance in different projects, such as the preparation of retarder, high-efficiency water reducing agent, early strength admixture, etc. Water reducing agent, etc., expanding its application scope.
- Environmental performance. SMF water reducing agent is a water-soluble polymer compound that does not produce harmful gases or other pollutants during the use of concrete. Moreover, because it can reduce cement consumption (by reducing the water-cement ratio), it indirectly reduces carbon dioxide emissions during the cement production process, which has certain positive significance for environmental protection.
- Control the dosage. Generally, the dosage of sulphonated melamine formaldehyde is about 0.5%~2.0% of the cement mass. The specific dosage should be determined by experiment according to the design requirements of concrete, cement type, aggregate grading and other factors to achieve the best water reduction effect and concrete performance.
- Incorporation method. We can directly add sulfonated melamine formaldehyde resin into the concrete mixing water in the form of powder or water, and then mix it with cement, aggregate and other raw materials. You can also mix the water reducer with part of the mixing water to make a solution, and then add it to the concrete mixing pot for stirring to ensure that the water reducer is evenly dispersed in the concrete.
Kingsun - A Leading Sulphonated Melamine Formaldehyde Manufacturer & Supplier
Kingsun has been committed to the R&D, production and sales of various construction chemicals with more than 15 years of experience. Our main products mainly include SMF superplasticizer, PCE superplasticizer, SNF superplasticizer, sodium gluconate, sodium lignosulfonate, calcium lignosulfonate, etc.
- Kingsun has its own factory, warehouse, advanced production lines, and professional sales teams.
- We always provide high-quality products, competitive factory prices and excellent services for all the customers.
- Our products have been exported to more than 30 countries and regions, including Mexico, Bahrain, Peru, Saudi Arabia, United Arab Emirates, Qatar, Sri Lanka, Oman, South Africa, Colombia, Turkey, Vietnam, Malaysia, Singapore, Thailand, Uzbekistan, Russia, India,etc.